// For maximum planning reliability and efficiency
Our Virtual Commissioning (VC) enables machines and processes to be digitally tested, optimized, and validated even before the physical setup begins.
In a realistic simulation environment, control software, motion sequences, and process logic are thoroughly tested and verified – long before the system goes live.
This allows us to identify and correct potential issues early on, minimize risks, and shorten project timelines.
The result: reduced commissioning times, faster production start-ups, and significantly greater planning reliability for our customers.
The benefits of ELWEMA:
- Process and material flow simulation for concept validation (specification & planning phase)
- Simulation of engineering processes and cycle time estimation (design & development phase)
- Reduction of commissioning times through pre-tested processes
- Training of operating and maintenance personnel in a safe simulation environment
- Risk minimization and cost reduction through early-stage testing
- Increased process and system stability for our customers
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Virtual Commissioning
Flexible assembly systems
With our digital twins, entire systems or individual sections can be virtually mapped and tested.
This allows control programs to be validated, movements and sequences to be optimized, and employees to be specifically trained for future operations – regardless of whether it involves a new system/line or an existing one.
// Procedure
In virtual commissioning, control programs are connected to a digital machine environment. This allows movements, logic, and communication between components to be realistically simulated and optimized.
// Areas of application
VC can be used, for example, for assembly and testing systems as well as complete production lines. The system software is tested virtually – regardless of the size or complexity of the installation.
// Goals & Benefits
Shorter project durations, lower commissioning costs, higher process reliability, and validated processes even before the physical system is built.
// Software & Tools
Our VC projects are implemented using market-leading tools such as virtuos (ISG), fe.screen-sim (F.EE), and Process Simulate (Siemens) – individually tailored to the project scope and customer systems.
// Validation & Testing
Through simulation, PLC and robot programs, motion sequences, and process logic can be fully tested and documented – ensuring maximum on-site reliability.
// Results
Virtual tests enable efficient commissioning, optimized processes, and stable production ramp-up – ensuring maximum efficiency even before the system’s first startup.